Forklift truck is a large heavy vehicle and is inherently unstable due to the tasks it performs, like lifting and moving heavy loads. Although Counterbalance forklift truck has a counterweight to balance the load and Reach forklift truck has two outer legs to distribute the load, there are a number of accidents where the forklift truck tips over.
Forklift truck accidents results in the highest number of hospital visits compared to any other workplace accident in the UK. A forklift truck that tips over often results in injuries that are life changing or even fatal. In this article, we look at ways to stop the forklift truck tipping over.
Forklift Operator Training
All forklift operators must receive appropriate training from an accredited training provider. For more information on training, read our recent article titled “What should you look for in a Forklift Truck Operator Training School or Provider”.
Forklift Truck Loading
Do not overload the forklift truck as this will make it unstable. The load capacity is stated on the Load Plate, which you will find on all forklift trucks. It will specify the maximum load it can carry, at a maximum height with a maximum load centre of gravity while it is stationary. If you have added attachments, then this should be included on the Load Plate and a revised maximum load and height with a new maximum load centre of gravity should be displayed. By staying within the maximum capacity of the forklift truck, you will reduce the chances of it tipping over.
Other precautions include spreading the load evenly across both the forks and never place all the load on one fork as it can damage the mast and creates instability. The load should rest against the mast and must be secure.
Type of Load
Adjust the forklift truck speed, depending on the type of load you are carrying. Lower your speed if you are carrying liquid or hanging loads and those which can move around in a container. Loads which can slosh or roll have kinetic energy which can affect the stability of a forklift truck and can exert forces on the mast which are less predictable.
Driving Precautions
There are a number of driving precautions you can take to reduce the chances of a forklift truck tipping over. A moving forklift truck exerts forces on the mast and the load, especially when accelerating, cornering, braking and driving over bumps and potholes. Avoid kerbs and gutters as it will tilt the load and the forklift, making it unstable. Reduce your speed when cornering and drive as smoothly as possible as it creates lower lateral forces.
Be aware that it will take longer to stop on a slope. Avoid turning on a slope as it can move the centre of gravity, making the forklift truck unstable. You should reverse down a slope when carrying a load. Never load or unload on a slope.
Know your Route, Environment and Vehicle
Get you to know your route and the work environment like the doors, pipes, awnings, factory layout, bumps, kerb and gutters as this will prevent any surprises and enable you to drive smoothly. Also get to know your forklift truck like the height of the mast, turning circle, and how long and broad your vehicle is as this will prevent you hitting any objects. Check the tyres are in good condition and suitable for the road surface. Warehouse floors are generally smooth but can get slippery when wet. Outside surfaces can vary. Be aware of the bumps, potholes, kerbs and gutters. Weather conditions will also have an impact, especially if it is raining, foggy, icy or if there is snow on the surface.
Ruth Wallace of Wallace Forklift Training London says that “the biggest danger of injury when a forklift truck is tipping over is if you fall out of the seat or your limbs are outside the roll cage. There is a risk of being crushed under the heavy vehicle and therefore always wear a seat belt”.
By taking appropriate precautions, you can prevent the forklift truck from tipping over.
Wallace School of Transport including Forklift Training in London is a fully accredited RTITB company with over 60 years’ experience. You can be trained either at your own work site or at Wallace Centre in Park Royal. If you have any questions, call Wallace Forklift Training on 020 8453 3440, choose option 3 or click here to email us.